Matching Ultra’s strength in PCB and system assembly, Ultra also offers a comprehensive precision mechatronics assembly service, bringing together electrical, electronic and mechanical assembly skill-sets in the construction of moving sub-assemblies.

• Precision Mechanical Assembly
• Electrical Assembly
• Structural Plastic Assembly
• Precision Mechanical Assembly

Precision Mechanical Assembly

Production staff at Ultra have much experience in the assembly of moving mechanical assemblies, requiring a knowledge of engineering tolerances and the use of mechanical tools and gauges.

Ultra CEMS operates a rigorous vendor selection process, ensuring that custom made parts, whether metal or plastic, are sourced with the best choice vendor taking account of economics, technical and strategic requirements. Ultra CEMS has audited & approved suppliers of custom metal and plastic parts in both Asia and CEE for small to large volumes.

Electrical Assembly

Primarily between electronic devices and sub-assemblies; electrical assembly commonly involves wire and cable interconnection. Achieved by way of bench made cable forms or point to point wiring and often with critical routing to coexist with mechanically moving parts the use of best practice is essential.

Ultra CEMS staff work to the highest standards and have experience in a range of wire & cable management. Incorporation of stress relief in wiring, often undocumented by the client, can be critical and the experience of years, coupled with comprehensive works instructions ensures that product assembled by Ultra CEMS has a long and reliable service life in the field. Solder termination practice at Ultra CEMS complies with IPC 622 to further ensure reliability of product.

Structural Plastic Mouldings

As the cost of time rises designers look to reduce the number of piece parts that combine to form the whole product thereby reducing assembly time. By way of sophisticated design skills and modern high nylon content precision plastic mouldings the modern mechatronic product can often be significantly cost reduced by incorporating many of the features and actions of the product within a small number of plastic mouldings.

With the use of mechanically strong precision plastic mouldings comes the requirement for different skill sets and Ultra can demonstrate a wealth of experience in this field.

Test Strategies

Ultra Cems engineering staff are experienced in incorporating elements of electronic, electrical and mechanical engineering to define and produce the optimum test strategy for Mechatronics products. Production tests that exercise elements of all aspects of a Mechatronic product, to the extent required to provide adequate assurance of product correctness and function whilst remaining within economic limits, are essential. Designers focussed on achieving net functionality of their product are able to enlist the services of Ultra Cems test engineering staff to resolve production test issues.