Rapid PCB Prototype

At Ultra Electronics Manufacturing Services we understand the challenges in bringing new products to market.

Having many years experience of new product development and production, the staff at Ultra Manufacturing Services in Cambridge are focused on making the complex journey from initial customer concept to a saleable finished product as swift and cost effective as possible for its customers.

Providing rapid PCB and sub-assembly production services and with proven reliable Synergy design partners, Ultra Cambridge offers a fast and reliable way to bring new products to market.

Ultra Cambridge offers the following services:

  • Rapid Prototype PCB & System Assembly
  • Small Volume Assembly
  • Global Supply Chain Development
  • Engineering Support Services Management
  • Test Engineering
  • Crypto Custodian Roadmap
  • Offshore Migration and On-Going Project
  • Special Projects / Consultancy
  • Accreditations

Rapid Prototype PCB & System Assembly

Our dedicated prototype surface mount production line is configured for rapid production of small batches. Whether a complex SMT or conventional leaded technology PCB or system Ultra Cambridge can, subject to material availability, produce between 1 off and 5 off in only a day or two, with larger batches taking up to 5 days. To aid material procurement over very tight timescales we encourage our clients to ‘grow’ bills of materials with us such that we can start procuring long lead items at the earliest opportunity.

Small Volume Assembly

Using a second production line Ultra Cambridge provides a scheduled full service production capability for the less urgent requirements, incorporating SMT and conventional PCB assembly, cable and mechanical assembly and test. In addition the Ultra CEMS plant in Weymouth provides a rich blend of small volume assembly services on a larger scale.

Global Supply Chain Development

Ultra has the experience to develop a managed global supply chain from an early stage of product development, focused on cost control, availability and reliability. Using the Ultra CEMS Global Supply Chain team and Ultra Group purchasing leverage, we can develop optimum supply solutions for any product. Relationships have been developed with proven responsive small quantity fast delivery vendors for rapid prototype requirements.

Engineering Support Services

Ultra Cambridge engineering staff can draw on many years experience of advising customers on the optimisation of their designs for cost effective manufacture and test. Engineering services offered will include:

  • Design for Manufacture & Test
  • Material Selection
  • BGA Rework
  • Product Modification and Repair
  • Value Engineering

Test Engineering

Ultra Cambridge can provide a full test strategy development service, having experienced test engineering staff and in-house flying probe test capability. The operation is also supported by the Weymouth based range of MDA, Digital ICT, Functional, FPT and boundary scan Test & Diagnostics capability.

Crypto Custodian Roadmap

Ultra Manufacturing in Weymouth has been a Crypto custodian for many years and Ultra’s Cambridge operation will achieve the same status at an early opportunity.

Offshore Migration / On-going Project Management

With established strategic partners in Singapore and China, Ultra Cambridge can demonstrate successful trading relationships and low cost migration of products, bringing the benefits of low cost regions to its UK customers in a flexible way that avoids traditional difficulties of language, split time zones and currency fluctuations.

Special Projects / Consultancy

Calling on the accumulated skills and experience of the Cambridge engineering team Ultra Cambridge are able to carry out special projects in a broad range of manufacturing areas, from design for manufacture input to developing special processes or investigating product frailty.

Accreditations

Within its first few weeks of business Ultra's Rapid Prototype Assembly operation in Cambridge has achieved ISO14001 Environmental accreditation and during forthcoming weeks will gain accreditation to ISO9001:2008 and Aerospace AS9100.

Rapid Prototype